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Regulator v1 — Linear 12 V → 5 V / 3.3 V

A simple four-layer breakout that drops a 12 V wall wart down to breadboard-friendly 5 V and 3.3 V rails using an LM7805 and a TPS79333 LDO. Meant as a first PCB and a permanent bench-side power brick.

Top-layer render of the Regulator v1 PCB

Board specs

Input
12 V DC via 2.1 mm barrel jack
Output
  • 5 V @ 500 mA (LM7805)
  • 3.3 V @ 200 mA (TPS79333 LDO)
Layers
4 layers

Overview

Regulator v1 is the "always plugged in" power source for the breadboard-based PIC10F200 tutorials in Series 1 through Series 4. It takes 12 V from a wall wart and produces two clean rails — 5 V and 3.3 V — that you can jumper straight to a breadboard.

The design is deliberately old-school: a linear LM7805 for the 5 V rail and a TPS79333 LDO fed from the 5 V rail for 3.3 V. That's inefficient at the input voltage, but it's dead-quiet electrically and needs no inductor — perfect for the analog-noise-sensitive experiments in the microcontroller series.

Design intent

  • First-PCB approachable: everything is through-hole except the LDO.
  • Rock-solid rails: bulk caps on both input and output, plus 100 nF ceramics right at the regulator pins.
  • Breadboard-friendly outputs: Phoenix Contact MPT terminal blocks at 3.5 mm pitch on each rail.
  • Four-layer for a reason: internal ground and power planes cut noise and give the LM7805 a lot more copper to dump heat into.

Trade-offs vs Regulator v2

v1 (this board) v2
Topology Linear (LM7805 + LDO) Switching (AP63205 + AP63203 bucks)
Efficiency at 12 V in / 5 V out ~40% >90%
Output ripple Very low Low but not zero
BOM cost Lowest Slightly higher
Heat dissipation Regulator gets warm Cool to the touch

Choose v1 when you need dead-quiet rails for analog work. Choose v2 when you're running the board off a battery or you want to leave it plugged in 24/7 without heating the room.

Bringing it up

  1. Confirm the input jack polarity with a meter before applying power.
  2. Power up with no load and verify both rails read within 2% of nominal.
  3. Load-test the 5 V rail with a 10 Ω resistor for a few seconds and re-check — the LM7805 will get warm; it should not get hot.
  4. Repeat the load test on the 3.3 V rail with 22 Ω.

Manufacturing notes

Four-layer board, standard KiCad Gerbers, 1.6 mm FR-4. The default 1 oz copper is fine for the 500 mA continuous rating; go 2 oz if you plan to run near the LM7805's thermal limit.

Schematic

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Regulator v1 — Linear 12 V → 5 V / 3.3 V schematic

Top layer

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Regulator v1 — Linear 12 V → 5 V / 3.3 V PCB top layer

Bill of materials

14 line items · 14 total parts

RefQtyValueFootprintManufacturerMPNDatasheet
C110.22uFCapacitor_SMD:C_0805_2012MetricMurataGRM21BR71E224KA01LPDF
C212.2uFCapacitor_SMD:C_0805_2012MetricYageoCC0805KKX7R8BB225PDF
C310.1uFCapacitor_SMD:C_0805_2012MetricKemetC0805C104K5RACTUPDF
C410.01uFCapacitor_SMD:C_0805_2012MetricMurataGRM216R71E103KA01LPDF
C514.7uFCapacitor_SMD:C_0805_2012MetricMurataGRM21BR71A475KE51LPDF
D11BAT43W-HE3Diode_SMD:D_SOD-123VishayBAT43W-HE3-08PDF
D21LED-REDLED_SMD:LED_0805_2012MetricLite-OnLTST-C170KRKTPDF
J11BarrelJack_RAPC712BKZRavenMicroLab:SWITCHCRAFT_RAPC712BKZSwitchcraftRAPC712BKZPDF
J21Conn_01x02TerminalBlock_Phoenix:TerminalBlock_Phoenix_MPT-0,5-2-2.54_1x02_P2.54mm_HorizontalPhoenix Contact1725656PDF
J31Conn_01x02TerminalBlock_Phoenix:TerminalBlock_Phoenix_MPT-0,5-2-2.54_1x02_P2.54mm_HorizontalPhoenix Contact1725656PDF
R112.2kResistor_SMD:R_0805_2012MetricYageoRC0805FR-072K2LPDF
S11JS202011CQNRavenMicroLab:SW_Slide_THD_JS202011CQNC&KJS202011CQNPDF
U11LM7805SX/NOPBPackage_TO_SOT_SMD:SOT-223Texas InstrumentsLM7805SX/NOPBPDF
U21TPS79333DBVRPackage_TO_SOT_SMD:SOT-23-5Texas InstrumentsTPS79333DBVRPDF

Downloads

Everything you need to fabricate or remix this board.

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